Author e-mails
kc.nnakwo@unizik.edu.ng
Author affiliations
1 Department of Metallurgical and Materials Engineering, Enugu State University of Science and Technology, Agbani, Nigeria
2 Department of Metallurgical and Materials Engineering, Nnamdi Azikiwe University, Awka, Nigeria
ORCID iDs
Kingsley Chidi Nnakwo https://orcid.org/0000-0001-7322-9349
Dates
- Received 30 December 2019
- Revised 20 February 2020
- Accepted 21 February 2020
- Published 2 March 2020
Peer review information
Method:Double-anonymous
Revisions:2
Screened for originality? Yes
2631-8695/2/1/015039
Abstract
The recent demand for the use of natural environmentally friendly agricultural wastes, as inhibitors for corrosion mitigation, informed this research. The study explores the potential of Irvingia wombolu at concentrations of 0.2 g l−1, 0.5 g l−1, and 1 g l−1, as an alternative inhibitor of mild steel corrosion in corrosive environments. This study investigates the corrosion behavior of mild steel in 1.5 M hydrochloric acid solution at different solution temperatures (299 K and 303 K) and immersion times (2 h, 4 h, 6 h, 8 h, 10 h, and 12 h) using weight loss technique, x-ray fluorescence, and Fourier Transformation Infra-Red (FTIR) spectroscopy. Results showed increasing corrosion rate of the mild steel in hydrochloric acid without extract addition, with increasing temperature (from 299 K to 303 K) and immersion time (2 h to 12 h). The corrosion rate decreased with increasing immersion time with extract addition. The extract demonstrated an effective inhibition, with maximum inhibition efficiency of 97.87% obtained at 1 g l−1 extract, lower solution temperature (299 K), and longer immersion time (12 h). FTIR analysis revealed the interaction of extract molecules with the mild steel surface. The results showed that Irvingia wombolu effectively inhibits the corrosion of mild steel in hydrochloric acid solution.
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1.Introduction
The quest for environmentally friendly, low cost, and available plant-based materials that could be used as a replacement to toxic and costly organic and inorganic materials for effective inhibition of mild steel corrosion in acidic medium necessitated this present research.
Corrosion has caused a major breakdown of engineering materials in industries. Most materials subjected under fluctuating or static stress failed prematurely, even at very low stress, mostly as a result of corrosion. The need to curb this dangerous degradation of materials' properties and catastrophic failures have led to various researches on examining the corrosion inhibition features of most plant-based extracts. Irvingia wombolu is a plant mostly known as Ogbono in Nigeria. The plant bears fruit annually which its endocarp can be used to prepare soup for human consumption. The leaves are reported to be medicinal, as it can be used to cure diarrhea, scabby skin, toothache, diabetes, dysentery, yellow fever, hernias, and poison (Okolo et al 1995, Ayuk et al 1999). Irvingia wombolu is very much available in Nigeria and could also be used as feeds for animals.
Onah et al (2019) in their study of inhibition performance of Irvingia gabonensis extract on mild steel corrosion in hydrochloric acid obtained about 93.3% inhibition efficiency at 1 g l−1 extract concentration at 26 °C. The inhibition performance of other plant-based extracts such as Mollugo cerviana (Arockiasamy et al 2014), Pentaclethra macrophylla Bentham (Lebe et al 2014), roasted coffee (Elaine et al 2016), Aloes leaves (Hui et al 2013), acetyl eugenol (Chaieb et al 2005), kola and tobacco (Loto et al 2011), Senna-Italica (Ameena, 2015), seed husk (Vinod et al 2010), red onion skin (James and Akaranta, 2009), and Hibiscus sabdariffa plant (Oguzie, 2008) has been explored.
Extract of Mollugo cerviana in the concentration range 25–1000 mg l−1 has been established as a potential extract for preventing HCl attack on steels (Arockiasamy et al 2014). The study revealed decreasing inhibition characteristics of the extract with increasing extract concentration (above 500 mg l−1). Lebe et al (2014) reported a significant reduction of mild steel degradation in HCl with Pentaclethra macrophylla Bentham addition extracts into the acidic medium. A study by Elaine et al (2016) revealed an effective reduction of mild steel degradation in HCl by extract of roasted coffee. A study by Hui et al (2013) proved the effective inhibitive performance of Aloes leaves extract in 1M HCl. Results revealed increasing inhibition with extract concentration. A study by Chaieb et al (2005) recorded about 91% inhibition by acetyl eugenol extract on steel degradation in 1M HCl. Loto et al (2011) revealed kola and tobacco extracts as essential ingredients for effective reduction of mild steel degradation in 0.5M HCl solution, with tobacco showing more effective inhibition characteristics. Ameena (2015) established that the extract of Senna-Italica can effectively reduce the carbon steel degradation in 1M HCl, with a maximum inhibition of 92.6% at an extract concentration of 600 ppm. A study by Vinod et al (2010) revealed an extract of Jatropha curcas seed husk as a potential extract for corrosion prevention in an acidic environment. The study recorded progressive inhibition with increasing extract concentration at low solution temperature. James and Akaranta (2009) revealed that the addition of red onion skin extract in HCl solution as an effective means of reducing the corrosive attack of the acidic medium on zinc metal, recording an average inhibition of about 90%. The inhibitive potential of an extract of Hibiscus sabdariffa plant has been explored by Oguzie (2008). The study recorded about 90.4% inhibition in the 2M HCl medium.
In order to explore the economic potential of Irvingia wombolu considering its availability in Nigeria, this study was carried out to establish the inhibition performance of the extract in 1.5M HCl medium.
2.Experimental
2.1.Materials preparation
Nwazico laboratory Onitsha, Anambra State, Nigeria, supplied the materials used for this experiment. The materials include mild steel, absolute ethanol, 1.5M hydrochloric acid, and distilled water. About 22 coupons of dimensions 2 cm × 2 cm × 1 cm were prepared from a mild steel sample. The mild steel is of composition Fe-99.07, C- 0.15, S-0.03, Si-0.02, Mn-0.71, Cr-0.01, and P-0.02 (in wt%) as obtained from the chemical analysis using x-ray fluorescence. The mild steel underwent surface preparation (grinding and polishing) using a rotating electric grinder and silicon carbide paper of 400 μm, 800 μm, and 1200 μm grit sizes. The ground mild steel coupons were subjected to intense polishing using aluminium oxide powder, degreased with absolute ethanol for 1 h, and dried using Bosch PHG500-2-1600W hot air gun machine.
The fresh Irvingia wombolu leaves obtained from Obolo Afor, Enugu State, Nigeria, as presented in figure 1, underwent thorough washing with distilled water, dried with Bosch PHG500-2-1600W hot air gun machine, and ground using an SB-1872 electric blender. The ground leaves were soaked in 500 ml absolute ethanol for 24 h and filtered using a Whatman paper. The filtrate underwent drying at 70 °C for 6 h, using a KW-1000DC thermostat water bath, and the required extract concentrations (0.2 g, 0.5 g, and 1 g) measured using a BL20001 electronic compact scale.
2.2.Corrosion measurement
This present study adopted the weight loss technique in assessing the corrosion level of mild steel in 1.5M hydrochloric acid solution. Firstly, the dimensions and weight of each specimen were determined and recorded. The prepared mild steel specimens were placed inside beakers containing a solution of 1.5M HCl with and without extracts additions. The beakers were placed inside a digital water bath maintained at required temperatures (299 K and 303 K) for 2, 4, 6, 8, 10, and 12 h respectively. On attaining the required time, the beakers were removed from the water bath and the specimens removed from the solution. The specimens were cleaned, dried and the corrosion products in each specimen were scrapped off and kept secured in an air tight container for the FTIR analysis. The corrosion rate and the level of inhibition were determined using equations (1) and (2) respectively (Onah et al 2019).
where Cro equals the corrosion rate (in mm yr−1), Wb-Wa equals different in weight of specimen before and after immersion (in gram), z equals area of the specimen (in mm2), t equals the time of exposure (in h) and ρ equals specimen density (in g mm−3).
where ε equals the inhibition efficiency, Cro equals the corrosion rate with no extracts addition, Cri equals the corrosion rate with extracts addition.
2.3.Fourier transformation infra-red (FTIR) analysis
FTIRS analysis was carried out to determining the functional groups that probably caused the inhibition witnessed in the specimens. The corrosion products were analyzed using M530 FTIR analyzer. About 0.5 g corrosion products and 0.5 g potassium bromide were dissolved in a conical flasks using 1 ml nujol solution and stirred properly until they became in paste forms. The pastes were poured into a small mould and placed inside the FTIR analyzer. The pastes were scanned at 600 cm−1–4000 cm−1 wavelength for about 5 min and the peaks shown in a digital computer.
2.4.Langmuir adsorption isotherm (LAI)
The interaction of the extract with the mild steel molecules was determined using equations (3) and (4) (Onah et al 2019). This was done taking into consideration the calculated percentage inhibition efficiency and the extract dispersion on the specimens' surface also known as the surface coverage (θ). Using equation (3), θ was calculated and the interrelationship between the degree of θ and extract concentration was also calculated using equation (4).
where c is the extract concentration and Kads is the adsorption coefficient.
3.Results and discussion
3.1.Corrosion rate and inhibition performance
Table 1 shows the effect of varying concentrations of Irvingia wombolu extract on the corrosion rate of mild steel in 1.5M HCl solution at various immersion times (2–12 h) and solution temperatures (299 K and 303 K). The inhibition efficiency of the extract on mild steel corrosion in 1.5M HCl solution is also revealed in table 1. Table 1 revealed the corrosion rate as a function of time (2–12 h) and temperature, as it increased correspondingly with increasing immersion time and solution temperature. Without extract addition, the corrosion rate increased from 10.884 mm yr−1 to 11.481 mm yr−1 as the solution temperature increased from 299 K to 303 K for 2 h respectively. Increasing the immersion time from 2 h to 12 h at solution temperatures of 299 K and 303 K, the corrosion rate increased from 10.884 mm yr−1 to 18.481 mm yr−1 and from 11.481 mm yr−1 to 21.162 mm yr−1 respectively. At 299 K and 303 K, addition of 0.2 g l−1 Irvingia wombolu extract drastically reduced the corrosion rate from 10.884 mm yr−1 to 3.833 mm yr−1 and from 11.481 mm yr−1 to 4.420 mm yr−1 respectively at immersion time of 2 h. The inhibition efficiencies of the Irvingia wombolu extract (0.2 g l−1) at solution temperatures of 299 K and 303 K for 2 h immersion time are 64.8% and 61.5% respectively, indicating about 5.1% decrease in inhibition performance. Increasing the concentration of Irvingia wombolu extract from 0.2 g l−1 to 1 g l−1 caused a further reduction of the corrosion rate with maximum inhibition efficiency obtained at 12 h immersion time. At 299 K, 1 g l−1 extract reduced the corrosion rate to 2.402 mm yr−1 (77.93% inhibition), but recorded a corrosion rate of 3.224 mm yr−1 (71.92% inhibition) at 303 K, for 2 h immersion time respectively. The corrosion rate decreased to 0.394 mm yr−1 (97.87% inhibition) and 0.490 mm yr−1 (97.68% inhibition) after 12 h immersion time at 299 K and 303 K respectively. Umoren et al (2016) in their study attributed the inhibitive performance of plant extract to adsorption of extract molecules on mild steel surface. Hence, the drastic reduction of the corrosion rate by the Irvingia wombolu extract addition could also be linked to the adsorbed extract functional group (O–H, H–C=O, C–O, –C≡C–H, C–Cl, =C–H, C–F, C–C, N–H, C–H, and –C≡C–) as evidence in the FTIR result.
Table 1.Weight loss parameters of mild steel immersed in 1.5 M HCl with and without extract of Irvingia wombolu (IW).
Corrosion rate (mm yr−1) | Inhibition efficiency (%) | |||||
---|---|---|---|---|---|---|
Inhibitor | Concentration (g l−1) | Immersion time (h) | 299 K | 303 K | 299 K | 303 K |
Blank | — | 2 | 10.884 | 11.481 | — | — |
4 | 10.998 | 12.264 | — | — | ||
6 | 12.130 | 14.111 | — | — | ||
8 | 13.430 | 15.561 | — | — | ||
10 | 15.543 | 17.461 | — | — | ||
12 | 18.481 | 21.162 | — | — | ||
IW | 0.2 | 2 | 3.833 | 4.420 | 64.78 | 61.50 |
4 | 2.870 | 3.466 | 73.90 | 71.74 | ||
6 | 1.360 | 2.348 | 88.79 | 83.36 | ||
8 | 1.284 | 2.049 | 90.44 | 86.83 | ||
10 | 1.198 | 1.819 | 92.29 | 89.58 | ||
12 | 1.183 | 1.645 | 93.60 | 92.23 | ||
IW | 0.5 | 2 | 2.666 | 3.487 | 75.51 | 69.63 |
4 | 1.833 | 2.224 | 83.33 | 81.87 | ||
6 | 1.290 | 1.790 | 89.37 | 87.31 | ||
8 | 1.186 | 1.517 | 91.17 | 90.25 | ||
10 | 1.106 | 1.466 | 92.88 | 91.60 | ||
12 | 1.094 | 1.327 | 94.08 | 93.73 | ||
IW | 1.0 | 2 | 2.402 | 3.224 | 77.93 | 71.92 |
4 | 1.741 | 2.070 | 84.17 | 83.12 | ||
6 | 1.046 | 1.287 | 91.38 | 90.87 | ||
8 | 0.967 | 1.184 | 92.80 | 92.39 | ||
10 | 0.697 | 0.794 | 95.52 | 95.45 | ||
12 | 0.394 | 0.490 | 97.87 | 97.68 |
Minimum corrosion rates, indicating maximum inhibition efficiencies are obtained with higher extract concentration, longer immersion time (12 h), and lower solution temperature (299 K). Table 2 shows the extract dispersion on the surface of mild steel samples (surface coverage (θ)) and the interrelationship between the degree of θ and the extract concentration. Figures 2 and 3 show the LAI plots for Irvingia wombolu extract at different temperatures of immersion (299 K and 303 K) for 12 h. The plots show linear trends with 1.0092 and 0.998 as slopes at 299 K and 303 K respectively. The adsorption of molecules of Irvingia wombolu on the mild steel surface obeys the Langmuir adsorption isotherm.
Table 2.Surface coverage of the mild steel immersed in 1.5M HCl with Irvingia wombolu extract at immersion time of 12 h.
Surface coverage (θ) | C/θ | |||
---|---|---|---|---|
Concentration (g l−1) | 299 K | 303 K | 299 K | 303 K |
0.2 | 0.94 | 0.92 | 0.21 | 0.22 |
0.5 | 0.94 | 0.94 | 0.53 | 0.53 |
1.0 | 0.98 | 0.98 | 1.02 | 1.02 |
Table 3 and figures 4 and 5 show the FTIR results of the Irvingia wombolu extract and the corrosion product scrapped from the surfaces of mild steel samples immersed in 1.5M HCl solution containing different concentrations of Irvingia wombolu extract. Figures 4 and 5 showed that the FTIR spectra of the extract and the corrosion product from the mild steel immersed in 1.5M HCl containing different concentrations of Irvingia wombolu extract are similar. Table 3 showed that all the functional groups in the Irvingia wombolu extract are also found in the corrosion product of the inhibited mild steel, but with different wavelength. For example, the C–O stretching at 1246.87 cm−1 shifted to 1252.565 cm−1, N–H stretching at 1499.76 cm−1 shifted to 1603.372 cm−1, –C≡C– stretching at 2044.312 cm−1 shifted to 2154.015 cm−1, and the –C≡C–H stretching at 3261.221 cm−1 shifted to 3309.113 cm−1 on the corrosion product. The hydroxyl (OH) functional group was shifted from 3359.433 cm−1 to 3445.372 cm−1. These shifts in the wavelength of the functional groups in the corrosion product indicate the interaction between molecules of Irvingia wombolu extract and the mild steel surface. This agrees with the findings of Umoren et al (2016).
Table 3.FTIR spectra of Irvingia wombolu extract (IWE) and the corrosion product of inhibited mild steel (CPIMS).
Wave number (cm−1) | |||
---|---|---|---|
IWE | CPIMS | Functional group | Compound/assignment) |
802.7905 | 768.4548 | C–Cl | Aliphatic chloro C–Cl stretch |
934.7232 | 894.1876 | =C–H | Alkene =C–H stretch |
1136.668 | 1029.841 | C–F | Alkyle halide C–F stretch |
1246.87 | 1252.565 | C–O | Alcohol C–O stretch |
1376.582 | 1401.104 | C–C | Aromatic C–C stretch |
1499.76 | 1603.372 | N–H | Amide N–H stretch |
1601.231 | 1851.665 | C–H | Aromatic C–H stretch |
1871.898 | 1997.466 | C–H | Aromatic C–H stretch |
2044.312 | 2154.015 | –C≡C– | Alkene –C≡C– stretch |
2152.214 | 2522.202 | O–H | Carboxylic acid O–H stretch |
2494.956 | 2668.573 | H–C=O | Aldehyde H–C=O stretch |
2696.148 | 2772.166 | H–C=O | Aldehyde H–C=O stretch |
2831.608 | 2772.166 | C–H | Alkane C–H stretch |
3022.527 | 3042.124 | C–H | Aromatic C–H stretch |
3137.583 | 3168.243 | O–H | Carboxylic acid O–H stretch |
3261.221 | 3309.113 | –C≡C–H | Alkyne –C≡C–H stretch |
3359.433 | 3445.372 | O–H | Hydroxyl O–H stretch |
3522.65 | 3645.805 | O–H | Primary alcohol O–H stretch |
4.Conclusion
This present study explored the suitability of Irvingia wombolu extracts for effective inhibition of mild steel degradation in 1.5M HCl. The Irvingia wombolu extract demonstrated an effective inhibition at different concentrations, solution temperatures, and immersion time, showing a maximum inhibition efficiency of 98% at 299 K and 12 h. The extract showed an increasing inhibition performance in 1.5M HCl solution with an increase in extract concentration and immersion time. The extract showed lower inhibition performance at increased solution temperature (303 K) compared with its performance at a lower temperature (299 K). Without extract addition, the corrosion rate increased progressively with immersion time but decreased correspondingly with extracts concentration at different solution temperatures. This excellent inhibitive performance of the Irvingia wombolu extract is attributed to the adsorption of hydroxyl, carboxylic groups, and other organic groups on mild steel surface. The LAI plots show a linear relationship with the adsorption of Irvingia wombolu extract molecules.
Acknowledgments
The authors are indebted to Engr Dr C N Mbah for his financial and technical support in the course of this research work.
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